
Hi Sewcialists,
I’m Stephen Conway, son of Jim Conway, the founder of Emblem Weavers Irish Linen. My father was a very independent man, setting up his own mill in the 1970’s and going on to build a reputation for producing some of the finest linen on the island of Ireland.

Irish Linen has a rich heritage. Linen itself is spun from flax a plant (weed) that grows naturally in the northern hemisphere. Flax only needs poor land and rain to thrive, so Ireland was an ideal home. Linen is as old as the bible – some amazing linen artefacts were found in the tombs of the pharaohs. To turn flax into linen yarn took a lot of physical effort. It was steeped in water then broken and beaten (flailed) in a process known as scutching until the fibre is combed (hackling) and spun into yarn.
Flax fibres in the process of being combed.
Image from LIBECO Belgian LinenHackling the linen fibres.
Image from LIBECO Belgian Linen
With the advent of the water mill, many of these processes were standardised to harness the power water. The United Kingdom led the world in industrial innovation in the steam age, and by the late 1860s, the linen mills of Northern Ireland were supplying millions of yards of linen to every corner of the British Empire.
Fine linen warp threads on the loom. Linen cloth being woven in the factory.
Today, it’s a different story. There are only about eight or nine mills that can call themselves Irish Linen producers and members of the Irish Linen Guild. The Guild was founded in 1928 to promote the quality standards of Irish Linen. (https://irishlinen.co.uk)
Pink linen cloth and co-ordinating sewing threads.
Image from Quilt Yarn StitchMulti colour striped line cloth and co-ordinating sewing threads.
Image from Quilt Yarn Stitch
The Use of Linen
Bedsheets were traditionally made from linen as the fabric gets stronger when wet. Linen sheets were rigorously washed and mangled without risk of damage. Linen can whiten in the sun, so sheets were left to dry on the grass. Linen is an ideal dressing for cuts and wounds as it has no lint or loose fibres. It’s also hydrophilic, meaning that it absorbs and expands to hold liquid. It has low insulation properties, so it was used to cover patients with fever.
The low insulating characteristic also makes linen ideal for summer/hot climate clothing. Outdoor and warm weather workwear influenced the type of clothes made from linen, and to this day linen is associated with more casual wear. Linen is less elastic than other spun fibre, so with very little give, clothes made from linen are less figure-hugging. Low stretch means linen retains creases, again a characteristic associated with the fabric’s casual image.

Linen’s future
The last 20 years have seen sportswear and Fast Fashion grow to be the most dominant influences on what people wear. With this, the demand for cotton has exploded. Cotton’s environmental credentials are weak. It requires high levels of pesticides and water, which results in man-made irrigation. Many areas of the Middle East, Turkey and the USA have seen high volume cotton farming destroy large areas of arable land.
Linen, by contrast, has some of the lowest use of pesticides in farming, and only needs moderate rainfall to thrive. Younger consumers are returning to linen, not only for its low impact on the environment but for its longevity – as linen gets softer and more attractive the more you use it.
At Emblem Weavers, we are working with ever more small-scale independent Irish fashion and homeware brands. They are looking for a small batch local product, and we are happy to be part of linen’s next chapter.

The Conway family lives and works in Wexford, Republic of Ireland and is at the forefront of Irish Linen manufacturing business with emblem weavers. You can find out more about them @emblemweavers in IG or at www.emblemweavers.com
I adore linen, especially in the summer. Thank you for another fascinating article
What a wonderful article. Thank you for sharing.
Thank you for this article, including the update on more current linen processes and fashion. I hope your company will continue to be successful in producing quality linen fabric. I live in a state southern (U.S.) and understand what the mass production of cotton did and continues to do to the economy and people’s lives.
This was terrific, thanks! I love linen anyway, and I’m happy to learn there’s lots of good reasons. Also, I’ll have to remember flailing, scutching, hackling, etc., as a potential Only Connect round 1 question. 😉
Fascinating article, would love to see a more detailed article. Am grateful for the reminder of linen’s environmental benefits. Leaves me thinking “buy more linen!”
😂 I thing many of us love linen.
I love learning about the history and the process associated with fabrics. The fact that it’s Irish (as were my parents) makes it even better. Thank you.
Wonderful article. I never knew the origins of linen but have loved it for many years. Wishing your company prosperity in the new year.
Thank you for sharing this about Emblem Linen. Stephen is very proud of his process and quality of his fabric that’s why I stock his beautiful linens. They really are the best. My favorite clothes are made from his linens. Thanks you Ann-Marie, Ireland.
Delighted to read this, linen (and wool) are my favourite fabrics to sew. A lot of the linen I use is generally remaking from linen trousers from charity shops (I am always slightly downhearted to see quality fabric ending up here especially as most will be sold for 1euro as it will be a non fashion item so potentially shredded). I do also like to get new fabric now and then to try out special patterns, where a resew will not work. I have just looked at your website and will definitely be visitng you again
Lovely writeup. Thank you.
I like linen fabric, but found it much less breathable than cotton in hot weather. Am I imagining that?
Does it become more breathable with more washing, I wonder?
mmm… I don’t think so, it’s not supposed to be. my guess would be that it’s a percieved difference that might come from a heavier weight or a tighter weave, perhaps even fiber composition.